Zirconia Ceramic Flange

Zirconia ceramic flanges have extremely high hardness and strength, excellent wear resistance, and can withstand greater mechanical pressure and friction. At the same time, they have good toughness and are not easy to break. Zirconia ceramics have high chemical stability and strong corrosion resistance, and can remain stable in harsh environments such as acids and alkalis. It also has good thermal insulation and electrical insulation properties.

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Products Description

Zirconia Ceramic Flange

Product name	Zirconia Ceramic Flange
Material	Zirconia/ZrO/Zro(Y-PSZ & Mg-PSZ)
Color	White/Black/Blue/Yellow Customized according to the client's requirements
size	Customized according to the client's requirements
Machining accuracy	±0.001mm
Packaging	Carton /Pallet/Wooden case (According to client requirement )
Delivery time	Standard Product-Within 3 days
Items Design	According to the client's drawing or samples
Features	Good quality, low price, Multiple factories, deliver to you based on the one closest to your location
Application	Industrial Ceramics
Certificate	ISO, CE

Ceramics performance parameter

Number	Performance	Unit	Zirconia
			Zirconia
			Zirconia
1	Density	g/cm3	6.00~6.10
2	Flexural strength	MPa	≥1100
3	Fracture toughness	MPa·m1/2	8
4	Dielectric constant	εr(20℃,1MHz)	10.6
5	Hardness	GPa	15
	Hardness	HRC	79
6	Volume resistivity	Ω·cm(20℃)	10 14
7	Elastic modulus	GPa	220
8	Coefficient of thermal expansion	×10-6/k	10.2
9	Compressive strength	MPa	2500
10	Abrasions	g/cm2	0.01
11	Thermal conductivity	W/m×k(20℃)	27
12	Poisson's ratio	/	0.3
13	Insulation strength	kv/mm	32
14	Temperature	℃	1520

Product Performance

High Mechanical Strength: Zirconia ceramic material exhibits superior fracture toughness and hardness, a hallmark of yttria stabilized tetragonal zirconia polycrystal (Y-TZP) materials, making it resistant to impacts and mechanical stress.
Exceptional Wear Resistance: It maintains integrity under abrasive conditions, extending service life, which is crucial for components like ceramic bushes, ceramic bushing, and ceramic seal rings.
Thermal Stability: Withstands high temperatures (up to 1,500°C) and thermal shocks without degradation, a property shared by zirconia crucible and zirconium oxide crucible.
Corrosion Resistance: Inert to most acids, alkalis, and corrosive chemical zirconia environments, ensuring reliability in harsh chemical applications. This makes it suitable for ceramic pump components.
Low Thermal Conductivity: Provides effective insulation in high-temperature applications.
Electrical Insulation: Offers excellent dielectric properties, beneficial for components like zirconia ceramic substrate or YSZ substrate.

Products Applications

Zirconia ceramic flanges and related custom zirconia ceramic parts serve critical roles across industries:

Chemical Industry: Used in ceramic piston pumps, ceramic plunger pumps, valves (ceramic o-ring seals), and piping systems to handle corrosive fluids. This includes custom ceramic piston pumps and ceramic piston pump assemblies.
Semiconductor Manufacturing: Employed in wafer processing equipment (zirconia ceramic ferrule, zirconia metering nozzle) due to high purity and plasma erosion resistance.
Medical Devices: Suitable for surgical instruments and diagnostic equipment requiring biocompatibility, often utilizing precision ceramic parts.
Aerospace and Defense: Applied in extreme-temperature components like seals and insulators.
Energy Sector: Used in fuel cells (YSZ coating, YSZ electrolyte), sensors, and high-temperature reactors.
Industrial Machinery: Ideal for wear-resistant parts such as ceramic nozzles, zirconia ceramic rods, zirconia plates, zirconia sleeves, and zirconia composite ceramic bearing plates. Specific examples include pressure washer ceramic plungers and components for ball mill zirconia jars.
General Engineering: Used for zirconia pins, zirconia tubes, zirconia sheets, zirconia gears, and various custom industrial zirconia ceramic rods and custom zirconia ceramic substrates.