Ceramic Forming Process
Your Professional Ceramic Forming Process Supplier
Superior Ceramics Times Technology Co., Ltd. is a manufacturer specializing in the production of advanced ceramic materials, including nitrides, oxides, carbides, and composite ceramics. Our product portfolio encompasses silicon carbide, aluminum nitride, alumina, ultrapure alumina, yttria, zirconia, high-purity and high-performance boron nitride ceramics, zirconia toughened alumina (ZTA), alumina toughened zirconia (ATZ), silicon nitride, as well as other reinforced, composite, and high-performance ceramic materials.
Advanced Production Technology
The company employs advanced manufacturing technologies, including sintering, molding, grinding, CNC machining, laser drilling, precision grinding, and polishing processes.
Complete Production Equipment
Key production equipment includes sintering furnaces, isostatic presses, grinders, engraving machines, laser cutters, double-sided grinding machines, sand wire cutting devices, and injection molding machines.
Professional R&D Team
Our team consists of experienced experts dedicated to researching advanced ceramic materials. To date, the team has published over 100 academic papers, filed five Chinese invention patents, and obtained more than 20 utility model patents.
Professional Service
The product has technical support from Ph.D. experts and other experts during the research and development stage. The process is rigorous during the production process, and the after-sales service is on call 24 hours a day.
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Parameter
|
Number |
Performance |
Unit |
|
|||||||||
|
95 Porcelain |
97 Porcelain |
99 Porcelain |
99 Porcelain |
995 Porcelain |
997 Porcelain |
999 Porcelain |
Zirconia Toughened Alumina |
Alumina Toughened Zirconia |
Zirconia |
|||
|
Al2O3 |
Al2O3 |
Al2O3 |
Al2O3 |
Al2O3 |
Al2O3 |
Al2O3 |
ZTA |
ATZ |
Zirconia |
|||
|
1 |
Density |
g/cm3 |
3.7 |
3.8~3.85 |
3.85 |
3.9 |
3.9 |
3.92 |
3.98 |
4.0~4.3 |
≥5.25 |
6.00~6.10 |
|
2 |
Flexural strength |
MPa |
304 |
320 |
340 |
450 |
370 |
400 |
550-600 |
700 |
≥650 |
≥1100 |
|
3 |
Fracture toughness |
MPa·m1/2 |
4 |
4.5 |
5.6-6 |
6.2 |
5.6-6 |
5.6-6 |
2.8-4.5 |
7 |
≥7 |
8 |
|
4 |
Dielectric constant |
εr(20℃,1MHz) |
9.0 |
9.2 |
9.5 |
9.5 |
9.7 |
9.8 |
9.9 |
9.2 |
9.2 |
10.6 |
|
5 |
Hardness |
GPa |
12.8-15 |
15 |
15-16 |
16.3 |
16.3-18 |
13 |
14.5 |
15 |
||
|
Hardness |
HRC |
73-79 |
79 |
79-80 |
81 |
81-83 |
76 |
78 |
79 |
|||
|
6 |
Volume resistivity |
Ω·cm(20℃) |
10 13 |
10 14 |
10 14 |
10 14 |
10 14 |
10 14 |
10 14 |
10 14 |
10 14 |
10 14 |
|
7 |
Elastic modulus |
GPa |
320 |
350 |
330 |
350 |
380 |
380 |
400 |
300 |
280 |
220 |
|
8 |
Coefficient of thermal expansion |
×10-6/k |
7.6 |
7.6 |
7.6 |
7.6 |
7.6 |
5.4-8.4 |
6.4-8.9 |
8.3 |
8.5 |
10.2 |
|
9 |
Compressive strength |
MPa |
1910 |
2100 |
2210 |
2500 |
2300 |
2300 |
2300 |
2400 |
2450 |
2500 |
|
10 |
Abrasions |
g/cm2 |
0.2 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.01 |
|
11 |
Thermal conductivity |
W/m×k(20℃) |
20 |
24~27 |
34 |
38 |
35 |
35 |
38.9 |
27 |
37 |
27 |
|
12 |
Poisson's ratio |
/ |
0.22 |
0.22 |
0.22 |
0.22 |
0.22 |
0.22 |
0.22 |
0.25 |
0.26 |
0.3 |
|
13 |
Insulation strength |
kv/mm |
27 |
28 |
28 |
28 |
28 |
30 |
30 |
30 |
30 |
32 |
|
14 |
Temperature |
℃ |
1520-1600 |
1650 |
1650 |
1650 |
1650 |
1700 |
1700 |
1800 |
1650 |
1520 |
Types of Ceramic Forming Process
The ceramic forming process produced by our company mainly include the following types:
Isostatic Pressing Of Ceramics
Isostatic pressing of ceramics is a manufacturing process that offers several advantages in the production of high-quality ceramic components.In this process, the ceramic powder or preform is subjected to uniform pressure from all directions within a fluid medium, typically a liquid or a gas.
Extruded Ceramics
Extruded ceramics refer to ceramic components shaped by forcing a plasticized ceramic material through a die, creating a continuous profile that can be cut to desired lengths. This process is similar to making clay shapes with a clay extruder or squeezing toothpaste from a tube, but on a larger, industrial scale.
Injection Molding Ceramics
Injection molding Ceramics is a manufacturing technique that offers several advantages in the production of ceramic components.This process involves forcing a ceramic feedstock, typically a mixture of ceramic powder and a binder, into a mold cavity under high pressure.
Advantages of Ceramic Forming Process
Superior mechanical properties
Ceramics feature excellent hardness and strength, which often surpass those of metals. This makes them ideal for applications where durability and wear resistance are essential. For example, in the aerospace industry, ceramic components are used in engines and heat shields as they can withstand extreme conditions without degrading.
Thermal stability
Unlike metals, which usually melt or soften under intense heat, ceramics maintain their structure due to their exceptional thermal stability. This is particularly important in industries such as automotive and electronics, where components are often exposed to high temperatures. Ceramic parts are typically used in insulating components, sensors, and exhaust systems.
Chemical resistance
Another key advantage of ceramics is their chemical resistance and resistance to corrosion. Metals corrode when exposed to harsh chemical conditions and lead to potential failures and maintenance issues. Ceramics, on the other hand, are inert to most chemicals, which makes them a perfect choice for applications in aggressive environments.
Precision and complexity
The process of injection molding allows for the production of highly complex and precise ceramic parts. This capacity to create intricate geometries with tight tolerances is a significant advantage over traditional manufacturing methods. High precision is particularly important in industries such as electronics, that require extremely small and detailed parts.
Cost-effectiveness
While ceramics are typically regarded as expensive, the process itself is cost-effective, particularly for high-volume production runs. It reduces the need for multiple machining operations, saving time and labor cost. In addition, the durability and high wear resistance of the final product means longer lifespan and reduced maintenance costs.
Environmental benefits
When compared to materials such as metal and plastics, ceramics are typically more environmentally friendly. They are non-toxic and use abundant natural resources. The long lifespan of ceramic parts also requires fewer replacements and results in less waste. Additionally, the amount of energy engaged in the process of injection molding is usually lower than that used in the processing of metals, which contributes to a lower carbon footprint.
Customizable Options
Material
Color
Size
Packaging
Order Process
Step 1: Order confirmation
First, an internal contract review will be done. We will confirm your needs, including product specifications, quantity, unit price,delivery time, etc., to ensure that the order information is accurate.
Step 2: Production evaluation and plan
We will evaluate production capacity including raw material procurement, production equipment and production personnel arrangements, and then formulate a production plan, including production schedule, procurement plan, production process, etc., to ensure that production is carried out in an orderly manner.
Step 3: Process control and product inspection
During the production process, we will conduct quality control on raw materials, production equipment, and production personnel . After the production is completed, we will conduct strict inspection and testing on the product to ensure that the product meets the specifications and quality you require.
Step 4: Packaging and delivery
When the product passes the inspection, we will pack and ship it to ensure safe and complete delivery to you.
Step 5: After-sales service
After the product is delivered, we will establish a sound after-sales service system to respond and deal with your questions and needs in a timely manner to ensure customer satisfaction.
Packaging and Shipping
|
Packaging |
Products with small sizes are generally packed in cartons, and the inside of the cartons is fixed with plastic foam.Large-size products are generally packed with plywood boxes. Different sizes of products have different packaging methods. |
|
Shipping |
If the quantity is not big or you need it urgently, we advise you to ship them by Express such as DHL, FEDEX, UPS, TNT etc. If your quantity is large, we advise you to use Sea shipping or Air shipping. |
Our Factory
Superior Ceramics Times Technology Co., Ltd. was established in 2005 and has several production plants in Taizhou, Shaoxing, etc. We also have a registered company in the United States, located at 10 ROBIN, IRVINE, CA 92604.
Our Certificates
FAQ
As one of the most professional ceramic forming process manufacturers and suppliers, we're featured by quality products and good price. Please rest assured to buy high-grade ceramic forming process from our factory.
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