Ceramic Polishing Disc

Your Professional Ceramic Polishing Disc Supplier

Superior Ceramics Times Technology Co., Ltd. is a manufacturer specializing in the production of advanced ceramic materials, including nitrides, oxides, carbides, and composite ceramics. Our product portfolio encompasses silicon carbide, aluminum nitride, alumina, ultrapure alumina, yttria, zirconia, high-purity and high-performance boron nitride ceramics, zirconia toughened alumina (ZTA), alumina toughened zirconia (ATZ), silicon nitride, as well as other reinforced, composite, and high-performance ceramic materials.

Advanced Production Technology

The company employs advanced manufacturing technologies, including sintering, molding, grinding, CNC machining, laser drilling, precision grinding, and polishing processes.

Complete Production Equipment

Key production equipment includes sintering furnaces, isostatic presses, grinders, engraving machines, laser cutters, double-sided grinding machines, sand wire cutting devices, and injection molding machines.

 

Professional R&D Team

Our team consists of experienced experts dedicated to researching advanced ceramic materials. To date, the team has published over 100 academic papers, filed five Chinese invention patents, and obtained more than 20 utility model patents.

Professional Service

The product has technical support from Ph.D. experts and other experts during the research and development stage. The process is rigorous during the production process, and the after-sales service is on call 24 hours a day.

 

 

 
 
Parameter

 

Number

Performance

Unit

 

995 Porcelain

997 Porcelain

999 Porcelain

Al2O3

Al2O3

Al2O3

1

Density

g/cm3

3.9

3.92

3.98

2

Flexural strength

MPa

370

400

550-600

3

Fracture toughness

MPa·m1/2

5.6-6

5.6-6

2.8-4.5

4

Dielectric constant

εr(20℃,1MHz)

9.7

9.8

9.9

5

Hardness

GPa

 

16.3

16.3-18

Hardness

HRC

 

81

81-83

6

Volume resistivity

Ω·cm(20℃)

10 14

10 14

10 14

7

Elastic modulus

GPa

380

380

400

8

Coefficient of thermal expansion

×10-6/k

7.6

5.4-8.4

6.4-8.9

9

Compressive strength

MPa

2300

2300

2300

10

Abrasions

g/cm2

0.1

0.1

0.1

11

Thermal conductivity

W/m×k(20℃)

35

35

38.9

12

Poisson's ratio

/

0.22

0.22

0.22

13

Insulation strength

kv/mm

28

30

30

14

Temperature

1650

1700

1700

 

Advantages of Ceramic Polishing Disc
 

Extremely Durable
One reason ceramic polishing discs are extremely useful is because of how durable they are. ceramic polishing discs boast a remarkable lifespan. The resistance ceramic polishing discs have general wear and tear, which means they can save you a significant amount of money over time as fewer discs will be needed to complete the same amount of work.

 

Versatility
Ceramic polishing discs are extremely versatile and can excel in a wide range of applications including grinding, blending and polishing. They can also be used on a range of materials such as metals, hard materials and composites. Given their versatility, ceramic polishing discs are a valuable asset to almost all workshops and businesses.

 

Low Heat Generation
Ceramic polishing discs offer the lowest heat generation compared to other flap disc alternatives. Low heat generation is an important factor to consider for flap discs and makes them well-suited for delicate materials where heat control is important. Excessive heat can increase the risk of discolouration, warping and heat-induced damage to the workpiece.

 

Easy to Use
Ceramic polishing discs are incredibly easy to use, manoeuvre and control. This makes ceramic polishing discs suitable for both trained experts and people with very little experience. Using a ceramic polishing disc reduces the risk of damaging or gouging the workpiece.

 

Superior Cutting Performance
Not only are ceramic polishing discs extremely durable, they consist of self-sharpening ceramic grains which ensure that consistent and high-quality performance is achieved throughout the full life of the disc. Not only does this reduce the frequency of disc changes, but it also means you will achieve smoother finishes, reduced rework and enhanced productivity.

 

Ceramic Grinding Disc
Applications of Ceramic Polishing Disc

The majority of ceramic polishing discs are employed in restoration and new surface treatments like gushing. Ceramic polishing discs are also used to reduce surface roughness, deburring, peeling, pickling, quick material removal, grinding, sandblasting, and lapping. Ceramic polishing discs are used in many different applications in the industry, including sandpaper, drill bits, radial discs, grinding machines, and more. Its applicability has been expanded for years to include cast aluminum components, stainless steel finishes, and even titanium alloys, such as those frequently seen in specific aerospace applications.

 

 
Ceramic Molding Process
 
01/

Dry Pressing Process
The advantages of dry pressing are high production efficiency, less labor, low scrap rate, short production cycle, high density and high strength of the products produced, which are suitable for large-scale industrial production.

02/

Isostatic Pressing Process
Injection molding precision ceramics and injection molding precision ceramic parts are a manufacturing technology with multiple advantages in the production of ceramic parts. Injection molding and injection molding are suitable for small precision ceramic parts.

03/

Injection Molding Process
The company is a 'Member of the China Interior Decoration Association' and a 'National Excellent Enterprise in Air Interior Decoration' and was rated as one of the 'Top Ten Brands of Electric Curtains', with 7 product patents, and it is well known in the industry.

04/

Hot Isostatic Pressing Process
Hot isostatic pressing (HIP) is a process that places the product in a closed container, applies equal pressure to the product in all directions, and applies high temperature at the same time. Under the action of high temperature and high pressure, the product can be sintered and densified.

05/

Ceramic Slip Injection Molding Process
Ceramic slip injection molding is injecting ceramic slurry into the mold, and through the action of gravity or centrifugal force, the slurry fills the mold and forms a ceramic product of the desired shape.

06/

Extrusion Molding Process
Extrusion Pressing, also known as extrusion molding and plastic molding. It refers to adding organic binders and plastic molding aids to ceramic raw materials and then obtaining extrusion blanks after processes such as mud kneading, aging, and plasticization.

 

Customization Process

 

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Packaging and Shipping

 

Packaging

The package of our products usually includes bubble wrap, carton, pallet and wooden case, etc. Also it can be designed according to your demands.

Shipping

We support sea, air, rail transportation, etc., you can choose according to your needsOf course you can also arrange thetransport yourself.

 

 

Our Factory

 

Superior Ceramics Times Technology Co., Ltd. was established in 2005 and has several production plants in Taizhou, Shaoxing, etc. We also have a registered company in the United States, located at 10 ROBIN, IRVINE, CA 92604.

 

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Our Certificates

 

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FAQ

 

Q: What is a ceramic polishing disc?

A: A ceramic polishing disc is a precision polishing tool with a ceramic material as the base and polishing abrasives (such as diamond, aluminum oxide, zirconium oxide, etc.) attached or sintered on the surface. It is mainly used for surface grinding and polishing of hard materials such as semiconductor wafers, optical glass, and precision ceramics.

Q: Are ceramic polishing discs reusable?

A: Yes, they can be reused multiple times depending on wear and tear.

Q: What are the core materials of ceramic polishing discs?

A: The base is usually made of alumina, zirconium oxide or silicon carbide ceramics; the abrasive includes diamond powder, alumina particles or silica sol.

Q: How to clean ceramic polishing discs?

A: Use deionized water and a soft brush to clean and remove abrasive residues, and store in a dry place to prevent moisture and cracking.

Q: How does the adsorption force of the polishing disc affect the polishing effect?

A: The vacuum adsorption polishing disc can fix the workpiece, avoid displacement, and improve the uniformity of polishing.

Q: Can ceramic polishing discs be used for sapphire processing?

A: Yes, with diamond abrasives, a removal rate of 0.1-0.3mm/h can be achieved, and a single disc can process more than 5,000 pieces.

As one of the most professional ceramic polishing disc manufacturers and suppliers, we're featured by quality products and good price. Please rest assured to buy high-grade ceramic polishing disc from our factory.

silicon carbide chuck, conductive ceramic nozzle